Sponge Iron
At JR Metal, we produce premium-grade Sponge Iron (Direct Reduced Iron – DRI) through a dedicated manufacturing facility located in Anantapur District, Andhra Pradesh. Strategically positioned near Bellary, this plant benefits from proximity to major iron ore mines, ensuring steady access to high-grade raw materials and optimizing logistics efficiency.
Our Sponge Iron is produced using high-quality iron ore and non-coking coal in a controlled reduction process. It is widely recognized for its high metallization, low impurities, and excellent thermal consistency, making it ideal for use in electric arc and induction furnaces.
Key Features & Advantages
High Metallization
Our sponge iron boasts a high percentage of metallic iron, resulting in better furnace productivity and consistent melt quality.
Low Impurities
With minimal levels of sulphur and phosphorus, our DRI supports cleaner steelmaking and reduces slag generation.
Improved Energy Efficiency
Sponge iron reduces power consumption per ton of steel produced, lowering operational costs.
Enhanced Yield & Recovery
Offers better control over carbon content and minimizes loss during melting.
Environment-Friendly Alternative
Compared to traditional blast furnace routes, DRI is a more energy-efficient and eco-friendly solution for steel producers.
Applications
- Used as a primary feedstock in induction furnaces (IF) and electric arc furnaces (EAF)
- Ideal for manufacturing TMT bars, billets, and structural steel
- Suitable for foundry applications where clean input material is essential
| Parameter | Typical Value |
|---|---|
| Total Iron (Fe - Total) | 90% – 92% |
| Metallic Iron (Fe - Metal) | 80% – 85% |
| Degree of Metallization | 88% – 92% |
| Carbon Content | 0.10% – 0.20% |
| Sulphur (S) | < 0.03% |
| Phosphorus (P) | < 0.05% |
| Size Range | 5 – 18 mm (typical) |
| Bulk Density | 1.6 – 1.9 T/m³ |
| Reactivity | High |
Production & Distribution
JR Sponge Iron is designed to deliver maximum metallurgical efficiency and operational flexibility, making it the preferred input for manufacturers seeking high-quality, low-impurity feedstock.
- 50% of production is used for captive consumption at our integrated steel plants
- The remaining 50% is sold to the domestic market, supplying sponge iron to steel re-rollers, foundries, and alloy steel producers across India
"JR Sponge Iron is designed to deliver maximum metallurgical efficiency and operational flexibility, making it the preferred input for manufacturers seeking high-quality, low-impurity feedstock."